Introducing the Enduro XD-15 Bottom Bracket.  World's Fastest and Toughest. 
January 2011

The XD-15 bottom bracket is the fastest and toughest bottom bracket available.  

XD-15 High Nitrogen Steel Alloy is 3.5 times more corrosion resistant than 440C Stainless Steel.   In the past, ceramic hybrid bearing manufacturers were faced with a choice in race materials: 1) Greater fatigue life of SAE52100 bearing steel for pairing with the extremely hard ceramic balls, or  2) Corrosion resistance of 440C stainless steel for use in harsh environments.  If they opted for the harder 52100 bearing steel, the intrusion of water would always be a threat to the races.  If they opted for 440C Stainless,  corrosion would become less of a threat at the expense of longevity.  The XD-15 not only combines the benefits of both, but EXCEEDS them on both counts.  Yes, much greater corrosion resistance than 440C and longer fatigue life than 52100 bearing steel.

XD-15 High Nitrogen Steel Alloy has a 40 percent higher load rating than SAE52100 bearing steel.  Ceramic hybrids made with 52100 steel races, while having a longer fatigue life than stainless, were still subject to premature wear when used with ceramic balls.  Of course the main claim of ceramic hybrids was less rolling resistance, resulting in greater speed and a more efficient transfer of the rider's output to actual forward momentum.  Wouldn't it be great to get this superior rolling quality while actually increasing longevity of the bearing?  Now you can.  XD-15 has an extremely fine grain structure which dramatically reduces the risk of failure under mechanical loading, lowers noise and vibration, and makes a perfect interface with ceramic balls.   Weak spots in bearing races due to grain structure flaws in traditional bearing metals are not present in XD-15, which has a homogeneous structure of finely dispersed carbonitrides, as opposed to large carbides concentrated at grain boundaries (which are vulnerable to corrosion and mechanical stressing). 

Grade 3 pure silicon nitride (SI3N4) ceramic balls are the best available.  These made-in-USA balls are Hot Isostatically Pressed (HIP) for a pore-free microstructure with micron-sized grains.  Reduced bearing friction from ceramic balls is a function of smooth surface finish.  The balls used in the XD-15 bottom bracket boast a surface finish of < 0.10 micro inch (< 0.003 micron). 

Angular contact bearings are a step forward in outboard bottom bracket design.  Why? Deep groove radial ball bearing cartridges are not designed to be "adjusted."  Any inward or outward pressure on the inner races put them out of alignment with the outer races, forcing the balls to ride up the side of the groove and exerting greater pressure on the races.  This results in increased friction and premature wear.  Since almost all outboad cranksets exert some inward pressure on the bearings when installed, it only makes sense to use a bearing designed specifically for such loads.   

 
 
One Outboard Bearing Cup Tool to Rule Them All....
October 30, 2010

Click for more info!

Our Reversible Grip BB Cup Tool takes the place of three outboard BB cup tools by combining the best qualities of each while eliminating their respective shortcomings.  This one tool does the job of a flush-tooth BB cup socket tool, a recessed-tooth cup socket tool, and a stamped steel BB wrench. 
 
Because our BB tool is reversible, the drive splines that engage the cup notches can be used in their optimum position (flush or recessed) by simply flipping the tool over.  An offset "crows foot" socket drive allows for the proper use of a torque wrench and a ratchet drive tool.  Unlike deep socket tools, the drive is in line with the cup, allowing full torque to be applied without the tool shifting or slipping.
 

 
Riding Enduro ZERŲ Bearings to victory at the Tour de France
Updated July 28, 2009

Cycling News' James Huang was able to get a close up look at Alberto Contador's Astana Trek 6 Series Madone and visit with Alberto's mechanic.  Lurking inside the Trek proprietary BB90 bottom bracket was a pair of Enduro ZERŲ ceramic hybrid bearings.  Read the article and see additional pictures at cyclingnews.com
 
Check out our Madone-specific ZERŲ bearing kits for Shimano crank sets  HERE and check out our Madone-specific bearing kits for SRAM, Truvativ, and Bontrager crank sets  HERE and HERE .
 
 

 
Now Available!
Press-in Bottom Brackets for Road and Mountain Frames Using the BB86 and BB92 Standards
Posted April 11, 2009

Bottom Bracket "standards" are anything but "standard" these days...  A few manufacturers have recently adopted the Shimano composite press-in cups, designed for threadless 86mm, 86.5, 89.5mm, and 92mm wide bottom bracket shells.  We've had a lot of calls from customers who were less than happy with the bearing options of the OE bottom brackets.  Many complained of inherent drag in the sealing system as well.  We're now happy to report that our own press-in systems are ready and we've got what you've been asking for. 
 
First, rather than using cast composite cups, we machine our cups from Delrin. Because the bearings in this system are actually inside the BB shell, the roundness of the cups is crucial:  Any anomoly in the cup will put pressure on the bearing when pressed into the frame.  Where roundness is concerned, much more consistent results can be achieved by machining.  
 
Bearing choices range from ABEC 3 chromium steel, our "CH" series ceramic hybrid bearings using Grade 5 Silicone Nitride balls, and our ZERŲ ceramic hybrid series with Grade 3 Silicone Nitride balls. 
 
Our silicone seals provide a dependable "V-seal" at the spindle and a special low-drag lip seal at the cup. 
 
Check out the new mountain press-in bottom brackets HERE.
Check out the new road press-in bottom brackets HERE.




 
ESI® Silicone Grips taking the MTB Racing Circuit by Storm
Posted December 4, 2008

With grip that won't quit and superior shock absorbsion, it's no wonder team after team is switching to ESI Silicone Grips.  Speaking of racing, did we mention they were the lightest real grips available? 
 
Here are just a few of the teams and individual riders using ESI Silicone Grips:
 
  • CytoMax/KHS Team
  • Trek Factory Teams 
  • Trek/VW Team
  • New Cycling/Look Team
  • Team PossAbilities
  • NRL Racing Development Cycling Team
  • MonaVie/Cannondale
  • Mary McConneloug
  • Mike Broderick
  • Jamie Whitmore
  •  
    Check out the assortment of colors and sizes on our ESI SILICONE GRIPS page.




     
    INTERBIKE SUSPENSION NEWS
    Updated September 30, 2008

    FOX has been busy this last year... Let's start with the biggest news, the newly released TALAS III.  
     
    There will no longer be an IFP (Independent Floating Piston) in the TALAS system.  Not only does this make the servicing of the TALAS air spring much easier, but it is also related to the new, more progressive air spring rate of the TALAS III system.  Fox is especially excited about the "improved midstroke support." 
     
    No special "IFP Tool" will be required for the new system, and the somewhat tedious TALAS "clocking" procedure will no longer be necessary when the air spring is serviced. 
     
    The new TALAS III system is for the 32 and 36 fork series.  Many of the TALAS II forks will be "upgradeable" to the TALAS III.  Like the TALAS II, the III has a three-position travel adjustment.  TALAS forks will be available in the following travel configurations:
     
    140-120-100 (32 TALAS 140 R, RLC)
    150-130-110 (32 TALAS 150 RLC)
    160-130-100 (36 TALAS RC2,  R)
     
    The 140mm 32 TALAS has a standard quick release option or the new "15QR" thru-axle. 
     
    Another long-anticipated offering from Fox is a REMOTE LOCKOUT. This will be available on some select models.  It can be mounted vertically or horizonatally and requires a push on the "thumb lever" to lock the fork.  A quick bump on the side-mounted release button restores full travel.
     
     

    Fox's new 15QR "thru axle" system is an alternative to competitors' "quick release" 20mm thru axle systems.  The standard has been developed in partnership with Shimano, and Marzocchi is also "on board" with it's "QR15." It introduces a third standard for hubs, but apparently most major wheel manufacturers plan on accomodating... 
     
     

    Fox 15QR 15mm Thru Axle Lever

    The Fox thru axle lever position can be controlled by "clocking" it with the set screw/clamp arrangement on the opposite side of the fork:

    Fox 15QR 15mm QR Thru Axle

    Marzocchi's version of the 15mm thru axle uses a more conventional looking nut on the side opposite the lever.  The nut snaps tightly into the lower casting of the fork, keeping it in place when the axle is removed.  The nut can be rotated to control final lever postion when tightened:  
     
     

    Marzocchi QR15 15mm Thru Axle

    The 15mm thru axle standard is claimed to be lighter than a "standard" 20mm thru axle.  However, ROCKSHOX says their 20mm "Maxle Lite" is lighter at 84 grams. 
     
     

    Speaking of ROCKSHOX, the BOXXER is about to jump to the next level.  While one would expect growing the stanchion tube diameter to 35mm to produce greater stiffness, how about making it lighter while also improving the damping?  That's what we're promised in early 2009.  Having half of the "BOXXER" graphic on the stanchion tube looks pretty cool, too... 
     
    "Light and stiff" is the mantra for the latest REBA and REVELATION models, as well.  Previously, these forks were only available in standard quick release models.  Now, both will be available with the "Maxle Lite" option.  REBA is now sporting "Power Bulges" (expanded diameter sections of the lowers that provide greater support for the bushings).  These design changes have allowed the available travel to also be increased.  Max travel option for REBA is 120mm and for the Revelation, 140mm.  This has led some to speculate that the PIKE may be going away.  I have it on very good authority that this is not the case, and that the PIKE will receive its own makeover in the future.  




    New Offering: Manitou® Dorado® 30mm ENDURO® Fork Seal Kits
    Posted July 2, 2008
     
    Real World Cycling is happy to announce the release of our newest fork seal kit.  Many proud owners of the early Dorado forks have been patiently waiting for the release of this kit, which will fit all Manitou Dorado forks with 30mm stanchion tubes.  This includes the following Dorado forks:
    • All 2002 Dorado forks
    • All 2003 Dorado forks
    • 2004 Dorado "DH" forks

    Please note that the 2004 MRD X-Works fork uses 32mm stanchions, as do all 2005 Dorado forks, and, therefore, these models are NOT compatible with the new seal kit.  (We will have a 32mm Dorado kit available at a later date.)

    Our Dorado 30mm seal kit includes heavy-duty oil seals that will allow you upgrade your old grease-lubed fork to semi-bath oil lubrication for the ultimate performance boost.  

    When removing your old wipers, the stock metal shims can be easily damaged.  This is no longer a problem, as our seal kit includes new metal shims that are pre-bonded to the wipers.  The Dorado 30mm Fork Seal Kit is available for purchase HERE  .  


    NOW AVAILBLE: ENDURO® ZERŲ CERAMIC HYBRID BEARINGS
    Posted March 3, 2008
     
    Real World Cycling is proud to announce the release, in limited sizes, of the "ZERŲ" line of ceramic hybrid bearings.  These are the finest ceramic hybrid bearings on the market today.  They feature Grade 3 ceramic balls manufactured in the USA.  We've added a rust-proof Magnetite finish to our hardened and cryogenically treated chromium steel races, and added dual-lip non-contact 
    seals.  For more details on what makes the ZERŲ line the new standard in ceramic hybrid bearings, be sure and check out the  "ZERŲ" SPECIFICATIONS .  Check HERE  for available sizes (more sizes coming soon!). 
    ZERØ Cartridge Bearing by Enduro
     
     
     
    UPDATE: TREK MADONE® BEARING UPGRADES
    Posted February 9, 2008
     
    The Madone®  frame is getting a lot of attention from serious roadies right now.  Consequently, many of you have been asking about ceramic hybrid upgrade bearings for the proprietary integrated bottom bracket.  We are happy to announce the release of several new Madone-specific ceramic hybrid bearing kits. 
     
    If you are running a Shimano crank on your Madone and wish to upgrade to ceramic hybrid bearings, our:
     
    CERAMIC HYBRID 
    HOLLOWTECH 2® OUTBOARD BEARING KIT
    FORTREK® MADONE® 
     
    supplies you with new ceramic hybrid bearings and Madone-specific silicone seals:
     
    Click on photo to visit the Bottom Bracket page...
    Ceramic Hybrid Upgrade for HT2 on Trek Madone

    If you are running a SRAM or Bontrager crank on your Madone, you can upgrade your GXP integrated bottom bracket to ceramic hybrid bearings with our:
     
    CERAMIC HYBRID
    GXP® (SRAM®, BONTRAGER®)
     OUTBOARD BEARING KIT
    FOR TREK® MADONE® 
     
     

    CLICK ON PHOTO TO GO TO BOTTOM BRACKET SPECIALTIES
    Ceramic Hybrid Madone GXP bearing kit

    This kit includes new ceramic hybrid bearings and a new drive-side Madone-specific silicone seal.  This seal is the only other "hardware" subject to wear.  You will re-use your existing wave washer and stainless non-drive bearing cover.  If you wish to replace all of your GXP hardware, see the GXP "conversion kit" below. 
     
    If you wish to convert to a SRAM or Bontrager crank from a different brand, you will need the additional hardware that comes with our:
     
    CERAMIC HYBRID
    GXP® (SRAM®, BONTRAGER®)
     OUTBOARD BEARING CONVERSION KIT
    FOR TREK® MADONE® 
     

    CLICK ON PHOTO TO GO TO BOTTOM BRACKET SPECIALTIES
    Ceramic hybrid GXP Conversion Kit for Madone

    If you are still not sure what you need, please feel free to call or send us an email!
     
     

     
     
    NEW ENDURO® HUB BEARING PRESS TOOL NOW AVAILABLE
    Updated May 28, 2008
     
    Covering 15 bearing sizes, the BRT-5 Hub Bearing Press combines function, ergonomics, and aesthetics into one tool.  For 608 (also fits 6900), R6, R8, 6802 (also fits 609), 6803 (also fits MR1526), 6805, 6805 N, 6901, 6902, 6903, 6000, and 6001 bearings.
     
    Available for direct purchase on our BEARING TOOLS page. 

     
     
    NEW BB30® BOTTOM BRACKET BEARING PULLER/PRESS TOOL NOW AVAILABLE
    Posted November 21, 2007
     
    Changing BB30 (Cannondale SI/Specialized S-Works) bearings has never been easier now that the ENDURO BB30 Puller/Press Tool is here.  Forget punches, hammers, and improvised "presses."  Quickly and smoothly change the bearings without risk of damage to the frame or the bearings.  Available for direct purchase on our BEARING TOOLS page. 


    © 2003-2012 enduroforkseals.com/Real World Cycling, LLC. All rights reserved. 

     User Agreement  Privacy Policy  Shipping Policy   Return Policy